

Blog about Royal Enfield motorcycles.
8. Oil filter parts re-installed in the wrong order. Yes, it does seem odd that the spring in the cap bears on a fiber washer, but that is the way it's supposed to work. Putting the metal washer between them instead of on the other side of the fiber washer means an oil leak for certain.
"The brand positioning of Royal Enfield has helped it grow during the rough patch — though it’s a pretty intangible factor. The damp mood in the economy has not impacted the Bullet’s customers yet. Sales of the biking grand-daddy grew 20% year-on-year."
"The chain drive was moved to the right for a couple of reasons. Since it is a unit motor with a self-contained transmission there was no need to keep it on the left. Another good reason to move it is to put the rear braking mechanism in a direct line with the pedal. This provides better rear braking.
"As has been pointed out the UCE models will all have a nice O-ring chain. This is a welcome addition. Actually chain and clutch adjustment are the only adjustments to do on the new bike. It has a automatically adjusted primary chain, hydraulic valve lifters and EFI which have all eliminated maintenance."
More information comes from Dan Callum, who attended the NEC bike show in Birmingham, England. He posted the pictures shown here and many others. Callum noted the comfy looking single seat shown on the new Classic (which was displayed with a sidecar). To my delight, his pictures show that clamshell chain adjusters continue on the new bike, quite a familiar touch on a Royal Enfield.
"I was very impressed with the new machine. They had one chaired up with a colour coordinated sidecar and it looked a treat. I was asking about the kickstart, well the production EFI Electra will have a kickstart, and I was asking about the possibility of adding a k/start to the Classic machine, and there will be no factory conversion available to to do this, although who knows what independent engineers may come up with. I also enquired about the possibility of converting to right hand shift, this has not really been looked into yet. It seems that the Classic has all metric threads everywhere, except for the rear wheel which is the existing unit and will continue with the imperial threads until tooling needs replacing. The seat is very comfy, it has foam AND springs, the best of both worlds, and the clutch is very light.
Next: When will the new Royal Enfield get to the U.S.?
The new Royal Enfield Bullet Classic 500 unveiled in Europe has yet to reach the United States but we know a lot about what it will be like, thanks to Kevin Mahoney of Classic Motorworks, the U.S. distributor. He provides constant updates in postings in the forum sections of Classic's web site.
We know that the new motorcycle, called the C-5 inside Royal Enfield, will have a unit-constructed engine (or UCE, meaning motor and transmission are inside the same case), fuel injection, electric start and electronic ignition. But read these recent posts by Mahoney for more specifics:
"The three colors shown at Intermot are in fact the colors the bike will be available with. However the turquoise will be first as they have it all sorted out. The black will be easy, but they are still working on the red. The painted frame has brought out some interesting issues with the welds. Because of the color the welds are much more noticeable. This now makes them an aesthetic item instead of a just a practical item. Even with this new bike quite a bit of it is still handmade, including the frame.
"I believe that a dual seat will be available. It takes a special subframe. A rear pillion with a matching subframe will also be available.
"The kickstart option is not an easy retrofit as I had hoped. It would require replacing quite a bit of the transmission. It does have a decompressor, but it is an automatic one controlled by flyweights for starting. Although this design has a (starter motor) sprag it has been trouble free on all of the test bikes around the world. It is designed differently than the current sprag set up. It is connected directly to the engine with no intermediate idler gears, which is where the real problem lies in the current design.
"While I was (in India) we took four bikes right off the assembly line and took them to the track. Right from the get-go they were thrashed, and I do mean thrashed. They were pushed as hard on the track as an Enfield can be pushed all day long. The next day we took them on a 200km ride again being less than kind to them. The performance of all four was absolutely flawless. It sort of amazed all of us. No break-in, no special preparation, etc. This new engine is awesome. Good sound and very linear torque, which is unusual.
"We do not think the new bike will turn us into a big motorcycle company. Royal Enfield and Classic Motorworks would be happy with a modest 10 per cent growth -- which is not much given the numbers we sell. What we do want to become is a small company that is known for selling very cool unique bikes that are reliable and very economical. We have the cool bike and economic thing down and have made big headway on reliability. We are hoping the new power train will put us over the top in that category. RE has enough confidence that they are going to double the warranty to two years on all UCE bikes. This alone is worth something.
"Some people will want a Sportster, some will want a Bonnie, some will want a Honda Rebel, we just hope some also want a Royal Enfield."
Next: More about the new Royal Enfield